Trauma plates are optional inserts placed behind soft armor panels to help absorb and distribute the impact energy from a bullet strike. They reduce blunt force trauma by minimizing backface deformation and protecting vital organs from the force of the hit.
Complete Body Armor Guide | Types, NIJ Levels & Protection – U.S. Armor
Table of Contents
The Complete Body Armor Guide
When lives are on the line, the quality of your body armor makes all the difference. As threats evolve, so must the protection worn by those who serve and protect. At U.S. Armor, we manufacture advanced body armor solutions trusted by agencies worldwide. U.S. Armor has been at the forefront of ballistic protection technology for decades, providing 100% American-made body armor that meets and exceeds the rigorous demands of law enforcement, military personnel, and first responders.
This comprehensive guide will walk you through everything you need to know about modern body armor systems—from understanding protection levels to selecting the right equipment for your specific mission requirements. As a trusted supplier to agencies across the country, we’re committed to ensuring you have the knowledge to make informed decisions about this critical piece of life-saving equipment.
Whether you’re in law enforcement, EMS, military, private security, or just someone thinking ahead in today’s world, choosing the right body armor isn’t just a smart decision—it’s potentially life-saving. But with so many types, ratings, and materials on the market, it can be tough to figure out where to start.
As a tactical body armor manufacturer with decades of experience designing gear for first responders and armed professionals, we at U.S. Armor are here to walk you through it all.
What Is Body Armor?
Let’s start with the basics. You might be wondering: what is body armor, exactly?
Body armor refers to protective clothing designed to absorb or deflect physical attacks. It’s primarily used to protect against bullets, stab wounds, or shrapnel. But here’s something most people miss: it’s not “bulletproof.” It’s bullet-resistant, meaning it can stop specific types of ammunition within certain velocity ranges based on its rating.
Modern body armor is built from high-tech materials like Kevlar®, UHMWPE (ultra-high-molecular-weight polyethylene), ceramics, and even steel. These materials are layered or molded to create panels that absorb the energy of a projectile.
At its core, body armor serves as a critical barrier between the wearer and potentially lethal threats. Depending on the design and materials used, body armor can protect against:
- Handgun and rifle projectiles
- Shrapnel and explosive fragments
- Stabbing weapons and sharp objects
- Blunt force trauma
U.S. Armor’s protective solutions are engineered specifically for professionals who face these threats daily. Our 100% American-made armor systems undergo rigorous testing to ensure they deliver reliable protection when it matters most.
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Discover U.S. Armor's complete range of NIJ-certified body armor solutions designed for those who serve and protect.
Types of Body Armor (And Which One You Need)
Not all personal body armor is the same. Here are the most common types and what they’re used for:
This is the type most commonly worn by patrol officers, detectives, and EMS professionals. It’s flexible, lightweight, and typically rated for handgun rounds. Soft armor can be worn under clothing for discreet protection and extended wear.
- NIJ Levels IIA, II, IIIA
- Stops most common handgun rounds (9mm, .40 S&W, .45 ACP)
- Ideal for everyday duty wear
- Lightweight, flexible construction for all-day comfort
- Moisture-wicking carriers to manage heat and humidity
Ideal for patrol officers, corrections personnel, and security professionals who need protection without sacrificing mobility or discretion.
Enforcer 3000 Series Female Model 3326 – NIJ 0101.06 – Level IIIA
The Enforcer 3000 is a budget friendly design combining Honeywell’s proven Gold Shield, Honeywell’s Spectra shield, and woven Twaron fiber by SAATI. The end result is a lighter, more flexible vest at a budget friendly price. The Enforcer 3000 Series Female Model 3326 - Level IIIA is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the Enforcer-3000-Series-Female-Model-3326-Level-IIIA offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The Enforcer-3000-Series-Female-Model-3326-Level-IIIA is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Enforcer 3000 Series Female Model 3326 - Level IIIA, your ultimate safeguard against evolving threats.
Enforcer 6000 Series Female Model 6226F – NIJ 0101.06 – Level II
The Enforcer-6000-Series-Female-Model-6226F-Level-II is an advanced technological design combining Honeywell’s proven advanced Spectra Shield® II, and Dupont Kevlar woven by SAATI. The end result is a lighter, more flexible vest that exceeds the strict performance requirements of the NIJ 0101.06 Standard. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need.
The Enforcer-6000-Series-Female-Model-6226F-Level-IIis lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Enforcer 6000 Series Female Model 6226F - Level II, your ultimate safeguard against evolving threats. Designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
Enforcer 6000 Series Model 6316M – NIJ 0101.06 – Level IIIA
The Enforcer 6000 is an advanced technological design combining Honeywell’s proven advanced Spectra Shield® II, and Dupont Kevlar woven by SAATI. The end result is a lighter, more flexible vest that exceeds the strict performance requirements of the NIJ 0101.06 Standard. The Enforcer 6000 Series Model 6316M - Level IIIA is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the enforcer-6000-series-model-6316m-level-iiia offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The Enforcer-6000-Series-Model-6316M-Level-IIIA is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Enforcer-6000-Series-Model-6316M-Level-IIIA, your ultimate safeguard against evolving threats.
Enforcer 6000-M1 Series Model 6316M1 – NIJ 0101.06 – Level IIIA
The Enforcer 6000-M1 is an advanced technological design combining DSM Dyneema’s force multiplier technology, with Twaron and Kevlar woven ballistic materials. The end result is a lighter, more flexible vest that still satisfies the strict performance requirements of the NIJ 0101.06 Standard. With a focus on durability, the enforcer-6000-m1-series-model-6316m1-level-iiia offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. The Enforcer 6000 Series Model 6316M - Level IIIA is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The enforcer-6000-m1-series-model-6316m1-level-iiia is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Enforcer 6000 Series Model 6316M - Level IIIA, your ultimate safeguard against evolving threats.
Explore Soft Armor Solutions
Discover U.S. Armor's complete line of NIJ-certified soft armor panels and carriers.
Hard armor includes rigid plates designed to stop rifle rounds. It’s often used in high-risk operations where there’s potential for assault rifles or armor-piercing threats.
These rigid plates are typically made from ceramic, steel, or composite materials and are designed to defeat high-velocity projectiles.
Rifle plates are designed to defeat high-velocity projectiles that soft armor cannot stop. These plates are inserted into plate carriers or tactical vests to provide enhanced protection in high-threat scenarios.
- NIJ Levels III and IV
- Stops rifle rounds (5.56, 7.62, .30-06)
- Typically worn in a plate carrier
- Multi-hit capability against specified threats
- Reduced weight compared to industry standards
- Various cuts to accommodate different carrier systems
Essential for tactical teams, active shooter response units, and military personnel operating in high-threat environments.
100 Series ICW Rifle Plate – Level III
The 100-Series-ICW-Rifle-Plate-Level-III is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the 100-series-icw-rifle-plate---level-iii offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The 100-Series-ICW-Rifle-Plate-Level-III is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the 100 Series ICW Rifle Plate - Level III, your ultimate safeguard against evolving threats.
Model 26605 – Level IV Rifle Plate
The Model 26605 - Level IV Rifle Plate is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the model-26605-level-iv-rifle-plate offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The model-26605-level-iv-rifle-plate is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Model 26605 - Level IV Rifle Plate, your ultimate safeguard against evolving threats.
Model 3800C – Level III Rifle Plate
The Model 3800C - Level III Rifle Plate is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the model-3800c-level-iii-rifle-plate offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The model-3800c-level-iii-rifle-plate is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Model 3800C - Level III Rifle Plate, your ultimate safeguard against evolving threats.
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Model 4800 Level IV Rifle Plate
The Model 4800 Level IV Rifle Plate is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the model-4800-level-iv-rifle-plate offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The model-4800-level-iv-rifle-plate is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Model 4800 Level IV Rifle Plate, your ultimate safeguard against evolving threats.
Enhance Your Protection
Explore U.S. Armor's rifle-rated hard armor plates designed for mission-critical scenarios.
These aren’t always NIJ-rated but are tested to stop specific threats like high-velocity rounds or intermediate calibers. They offer more protection than soft armor without the full weight of Level III or IV plates.
Handgun AP – ICW Plate
The Handgun AP - ICW Plate is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the Handgun-AP-ICW-Plate offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The handgun-ap-icw-plate is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Handgun-AP-ICW-Plate, your ultimate safeguard against evolving threats.
IIIA Soft Trauma Inserts
Removable IIIA trauma plate inserts provide the officer with additional impact & ballistic protection over the heart and vital organs area of the center chest. Trauma Plates also offer extra impact protection from non-traditional puncture threats such as steering wheel columns and jagged metal items from vehicular accidents, buckshot, other shrapnel and blunt weapon strikes. The IIIA-Soft-Trauma-Inserts is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the IIIA-Soft-Trauma-Inserts offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The iiia-soft-trauma-inserts is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the IIIA Soft Trauma Inserts, your ultimate safeguard against evolving threats.
Soft Trauma Inserts
Removable trauma plate inserts provide the officer with additional impact protection over the heart and vital organs area of their center chest. Trauma Plates also offer extra impact protection from non-traditional puncture threats such as steering wheel columns and jagged metal items from vehicular accidents, buckshot, other shrapnel and blunt weapon strikes. The Soft-Trauma-Inserts is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals.
Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the Soft-Trauma-Inserts offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The soft-trauma-inserts is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Soft Trauma Inserts, your ultimate safeguard against evolving threats.
Carriers are the outer shells that hold ballistic panels or plates, allowing armor systems to be worn securely. Each style is designed for specific roles, offering the right balance of comfort, durability, and tactical function.
Options include Concealable carriers for discreet wear, Corrections models built for rugged daily use, and K9 carriers to protect working dogs. Outer Vest Carriers offer external protection with room for gear, while Uniform Shirt Carriers blend into standard duty uniforms for a clean, professional look.
U.S. Armor’s carrier systems feature:
- Ultra-thin ballistic panels that maintain NIJ certification
- Moisture-wicking, antimicrobial carriers for comfort during extended wear
- Strategic panel overlaps for maximum protection
- Adjustable strapping systems for secure fit
Ideal for undercover operations, executive protection, corrections officers, and patrol duties where a discreet profile is essential.
ERPC G2 – Extended Rifle Plate Carrier
Designed to be worn in conjunction with an officer’s concealable soft body armor in a first responder situation or extended deployment. The ERPC-G2-Extended-Rifle-Plate-Carrier can be worn over top of the officer’s soft body armor protection in order to provide a higher level of protection in the event of an active shooter situation or when responding into a high threat environment. The ERPC-G2-Extended-Rifle-Plate-Carrier can be fitted with full size NIJ Certified IIIA Ballistic panels (front/back and sides) creating a “Stand Alone” IIIA tactical vest platform to build upon. The ERPC G2 can also be fitted with Threat Level IIIA Ballistic inserts that also provide “stand alone” IIIA ballistic protection level or additional protection when used behind a Rifle Plate.
The ERPC-G2-Extended-Rifle-Plate-Carrier is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the erpc-g2---extended-rifle-plate-carrier offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need.
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FOC-BOT Front Opening Carrier
The FOC-BOT Front Opening Carrier is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. Our FOC-BOT Outer Vest Carrier offers the versatility of being a front opening vest while providing you maximum protection without the discomfort and bulk of front opening vest panels. Easy on and off allows you to quickly and easily get your body armor on or off. Custom sized to fit your new or existing U.S. Armor ballistic panels.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The FOC-BOT Front Opening Outer Vest Carrier is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the FOC-BOT Front Opening Carrier, your ultimate safeguard against evolving threats.
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HVC Concealable Body Armor
The HVC concealable body armor is constructed of Poly/Cotton Ripstop. On the body side there is Wikaway moisture-wicking mesh to allow for air flow between the carrier and the wearer allowing more comfort to the wearer. The vest carrier is removable from the ballistic panels for laundering. Comfort-Curve ventilated shoulder straps using Breath-O-Prene conform to the natural shoulder shape. The additional width and two-way stretch of the Comfort-Curve shoulder strap system allows for enhanced weight distribution and comfort. The Breath-O-Prene straps are removable; our QC Strap System allows for ease of replacement by an individual, in the event of wear or fatigue.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The HVC Concealable Body Armor is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the HVC Concealable Body Armor, your ultimate safeguard against evolving threats.
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Ready Vest G2
The ultimate in external outer vest carriers for patrol-based individuals, first responders and investigative personnel. Inserting your existing ballistic panels into this carrier turns your concealable vest into an externally worn tactical outer vest carrier. Adding the optional rifle plate and mounting your gear using the external MOLLE system allows you to be fully ready for active shooters, warrant services, containments and other tactical missions. The Ready-Vest-G2 is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals.
Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the ready-vest-g2 offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The ready-vest-g2 is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Ready Vest G2 Outer Vest Carrier, your ultimate safeguard against evolving threats.
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Discreet Protection Without Compromise
Discover U.S. Armor's concealable armor systems designed for professionals who require discreet protection.
Tactical vests provide enhanced protection and load-bearing capabilities for operators in high-risk environments. These systems typically accommodate both soft and hard armor components while offering attachment points for mission-essential equipment.
U.S. Armor’s tactical vests feature:
- MOLLE/PALS webbing for customizable equipment configuration
- Quick-release systems for emergency doffing
- Scalable protection with soft and hard armor compatibility
- Durable, field-tested materials and construction
Essential for SWAT teams, tactical response units, and military personnel operating in high-threat environments.
High Mobility Tactical Vest (HMTV 500)
The HMTV is the ultimate Tactical Carrier. It achieves the elusive balance between the competing demands of adequate protection and increased mobility through enhanced ballistic panel contouring. In addition, the HMTV offers a fully modular tactical armor package, where each ballistic panel is removable ensuring complete flexibility for the operator, based on ever-changing situational demands. Front, rear and side plate pockets allow additional protection. The High-Mobility-Tactical-Vest-HMTV-500 is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals.
Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the High-Mobility-Tactical-Vest-HMTV-500 offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need.
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Lightweight Tactical Vest G2
The Lightweight Tactical G2 vest was designed as a budget friendly tactical vest that still provides a high level of ballistic protection and mobility. The Lightweight Tactical Vest G2 is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the lightweight-tactical-vest-g2 offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The lightweight-tactical-vest-g2 is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Lightweight Tactical Vest G2, your ultimate safeguard against evolving threats.
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MSTV 700 – Mission Specific Tactical Vest
The MSTV 700 is the ultimate outer enhancement to the conventional concealable armor that the first responder is already wearing under their uniform. It achieves the elusive balance between the competing demands of adequate protection and increased mobility through customizable configurations. In addition, the MSTV 700 offers a fully modular tactical armor package, where each ballistic panel is removable ensuring complete flexibility for the operator, based on ever-changing situational demands. Front, rear and side plate pockets allow additional protection.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The mstv-700-mission-specific-tactical-vest is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the MSTV-700-Mission-Specific-Tactical-Vest, your ultimate safeguard against evolving threats.
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MSTV G2 – Mission Specific Tactical Vest
The MSTV G2 is the ultimate outer enhancement to the conventional concealable armor that the first responder is already wearing under their uniform. It achieves the elusive balance between the competing demands of adequate protection and increased mobility through customizable configurations. In addition, the MSTV-G2-Mission-Specific-Tactical-Vest offers a fully modular tactical armor package, where each ballistic panel is removable ensuring complete flexibility for the operator, based on ever-changing situational demands. Front, rear and side plate pockets allow additional protection. The MSTV-G2-Mission-Specific-Tactical-Vest is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the mstv-g2---mission-specific-tactical-vest offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The mstv-g2---mission-specific-tactical-vest is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the MSTV-G2-Mission-Specific-Tactical-Vest, your ultimate safeguard against evolving threats.
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Equip Your Team for Critical Missions
Explore U.S. Armor's tactical vest systems designed for operators who require maximum protection and equipment-carrying capability.
Ballistic helmets provide critical head protection against projectiles, fragments, and blunt force trauma. Modern helmet designs balance protection with weight reduction and integration with communication systems.
U.S. Armor’s ballistic helmets feature:
- NIJ certification for ballistic protection
- Advanced shell materials for reduced weight
- Modular rail systems for accessory attachment
- Adjustable retention systems for secure fit
Essential for tactical teams, military personnel, and specialized units operating in high-threat environments.
ACH/MICH Ballistic Helmet
The MICH (or ACH) Helmet was designed to replace the in service PASGT helmet. The MICH helmet features a reduced weight, higher cut at the back and sides and removal of the front peak. This new low profile provides excellent compatibility with communications equipment, gas masks and especially helmet mounted night vision goggles. The helmet is constructed from para-aramid material and provides lightweight, robust protection from ballistic and fragmentation projectiles and other low energy threats. The ACH-MICH-Ballistic-Helmet is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the ACH-MICH-Ballistic-Helmet offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The ach/mich-ballistic-helmet is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance.
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PASGT Ballistic Helmet
The PASGT Helmet is a general duties helmet suitable for military and police tactical use. The helmet is constructed from para aramid material and provides lightweight, robust protection from ballistic and fragmentation projectiles and other low energy threats the latest harness design offers a stable and comfortable fit with individual adjustment capability. This four-point harness is anchored to the shell with ballistic resistant bolts. The PASGT-Ballistic-Helmet is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the PASGT-Ballistic-Helmet offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The pasgt-ballistic-helmet is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the PASGT Ballistic Helmet, your ultimate safeguard against evolving threats.
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Rapid Response Ballistic Helmet
The Rapid Response Special Ops Helmet is designed for use by Special Forces where lightweight and minimal interference to visual and hearing functions are essential. The low-profile helmet provides excellent compatibility with communications equipment, gas masks, etc. The Rapid Response Ballistic Helmet is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the rapid-response-ballistic-helmet offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The rapid-response-ballistic-helmet is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Rapid Response Ballistic Helmet, your ultimate safeguard against evolving threats.
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Tank Ballistic Helmet
The Tank helmet is Extreme lightweight. it’s cut-down design with ear sections removed reduces weight and allows maximum audio acuity. It’s Designed to accommodate advanced communication and hearing protection equipment. The Tank Ballistic Helmet is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility. With a focus on durability, the tank-ballistic-helmet offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The tank-ballistic-helmet is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Tank Ballistic Helmet, your ultimate safeguard against evolving threats.
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Protect Your Most Vital Asset
Explore U.S. Armor's ballistic helmet systems designed for operators who require comprehensive head protection.
Ballistic shields and protective blankets provide mobile cover and additional protection during high-risk operations. These systems can be deployed quickly to protect personnel and civilians from ballistic threats.
U.S. Armor’s shields and blankets feature:
- NIJ certification across multiple threat levels
- Lightweight materials for enhanced mobility
- Ergonomic designs for operational effectiveness
- Durable construction for field deployment
Critical for tactical teams, emergency response units, and security personnel responsible for protecting VIPs and civilians.
Ballistic Blankets
One of the most flexible tools an operator can have at their disposal. This blanket can be used to evacuate civilians from a dangerous “active shooter” scenario, to protect and cover a fallen officer while back-up arrives or used to armor any area where the operator needs additional protection; the only limitation is the operator’s imagination/situation. Our ballistic-blankets can also be used in industrial applications where protection is needed from possible machinery failure.
Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The ballistic-blankets is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Ballistic Blankets, your ultimate safeguard against evolving threats.
Equalizer Level IIIA Shield
Our Equalizer-Level-IIIA-Shield is designed to protect against handgun threats. They are available in 3 standard sizes to fit the needs of your Officers. The Equalizer Level IIIA Shield is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the Equalizer-Level-IIIA-Shield offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The Equalizer-Level-IIIA-Shield is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Equalizer Level IIIA Shield, your ultimate safeguard against evolving threats.
Vengeance Level III+ Rifle Shield
The Vengeance-Level-III-Rifle-Shield is an ambidextrous weapon mount design in threat level III & LEVEL III+ rifle protection. This Shield provides optimized coverage area, speed to sight acquisition and superior balance. The Vengeance Level III+ Rifle Shield is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the vengeance-level-iii+-rifle-shield offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The Vengeance-Level-III-Rifle-Shield is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Vengeance Level III+ Rifle Shield, your ultimate safeguard against evolving threats.
Vengeance WMX2 Level IIIA Shield
The Vengeance WMX2 has a full cut for a higher degree of coverage and comes standard with the patented VENGEANCE™ viewport. The Viewport enhances the operators’ field of view at extreme close quarters. The VENGENANCE series shields are deployed by hundreds of federal, state and local law enforcement agencies. The Vengeance WMX2 Level IIIA Shield is designed for superior protection and reliability, making it an essential piece of gear for law enforcement, military personnel, and security professionals. Built with high-quality materials and advanced engineering, it provides optimal safety without compromising comfort or mobility.
With a focus on durability, the vengeance-wmx2-level-iiia-shield offers enhanced resistance against impact and ballistic threats, ensuring maximum defense in high-risk situations. Whether you're in tactical operations, law enforcement missions, or personal defense scenarios, this product delivers the strength and protection you need. The vengeance-wmx2-level-iiia-shield is lightweight yet rugged, ensuring prolonged wearability while maintaining peak performance. Engineered to meet the highest industry standards, it is the go-to choice for professionals who demand excellence in protective gear. Stay prepared and secure with the Vengeance WMX2 Level IIIA Shield, your ultimate safeguard against evolving threats.
How Is Body Armor Rated? Understanding NIJ Standards
The National Institute of Justice (NIJ) sets performance standards for ballistic-resistant body armor. Here’s a simplified breakdown of the levels:
- Level IIA: Low-velocity 9mm and .40 S&W
- Level II: Standard 9mm and .357 Magnum
- Level IIIA: .357 SIG and .44 Magnum
- Level III: 7.62mm FMJ (rifle threats)
- Level IV: .30-06 AP (armor-piercing)
But here’s what most people don’t know: NIJ testing happens in controlled environments. Real-world factors like angle of impact, multiple hits, and temperature can affect performance. That’s why we at U.S. Armor go a step further by conducting in-house testing to simulate real conditions.
U.S. Armor offers solutions across all NIJ protection levels, with each product 100% made in the USA and rigorously tested to meet or exceed certification requirements.
Special Threat Testing: Beyond standard NIJ certification, U.S. Armor conducts additional testing against emerging threats and specific ammunition types commonly encountered in the field. Ask about our Special Threat testing protocols when selecting armor for your agency.
Need Help Selecting the Right Protection Level?
Our experts can help you determine the appropriate protection level based on your threat assessment and operational requirements.
How to Choose the Right Body Armor for Your Role
Selecting the appropriate body armor involves balancing protection requirements with operational needs, comfort, and budget considerations. Follow these steps to ensure you choose the right solution for your specific situation:
- Assess Your Threat Level: Determine what threats you’re likely to encounter based on your role, location, and mission parameters.
- Consider Your Operational Environment: Will you need concealable armor for undercover work, or tactical armor for high-risk operations?
- Evaluate Mobility Requirements: Balance protection with the need for movement and agility in your specific role.
- Account for Climate and Wear Duration: Consider heat management for extended wear periods, especially in warm climates.
- Ensure Proper Sizing and Fit: Accurate measurements are critical for both protection coverage and comfort.
“The right body armor isn’t just about stopping threats—it’s about finding the perfect balance between protection, comfort, and operational effectiveness for your specific mission requirements.”
U.S. Armor offers comprehensive consultation services to help agencies and departments select the right protection solutions based on their specific needs and threat assessments.
Law Enforcement Officers
You need all-day wearability with reliable handgun protection.
- Go for soft armor Level IIIA
- Consider outer carriers for easy donning/doffing
- Look for breathable materials to reduce fatigue
EMS & Firefighters
Your risks include close-quarters threats like knives or handguns, not rifles.
- Lightweight Level II or IIIA soft armor
- High mobility designs
- Slash/stab protection
Military, Tactical & SWAT
You need rifle-rated protection and modular setups.
- Hard armor, Level III or IV
- Plate carriers with side and shoulder protection
- Additional trauma pads for blunt force protection
Civilians & Private Security
You may need something concealable or situation-specific.
- Level IIIA soft armor for general use
- Rifle-rated special threat plates for increased protection
- Comfortable, discreet carriers
Fit & Sizing: The Overlooked Life Saver
You can have the best armor in the world, but if it doesn’t fit right, it won’t protect you properly.
Personal body armor must cover your vital organs: front and back, and optionally the sides.
How to Measure:
- Front Panel: Just below your throat to about 1” above your belly button.
- Back Panel: Top of shoulder blades to just above the belt.
- Width: Shouldn’t extend into the armpits—limits movement and comfort.
Too much coverage? You’ll restrict movement. Too little? You’ll expose major arteries and organs.
At U.S. Armor, we tailor each vest to your measurements to strike the perfect balance between protection and mobility.
How U.S. Armor Does It Differently
When you buy from U.S. Armor, you’re not getting mass-produced gear off an assembly line. You’re getting handcrafted, tailor-made body armor built to fit you. Learn more about U.S. Armor’s complete body armor collection and why we’ve been trusted since 1986.
Made in the USA
Every piece of armor we make is manufactured right here in California. That means:
- No overseas delays
- No tariffs
- No quality control guessing
- No compromises
NIJ Standard + In-House Testing
Our ballistic systems are fully certified to NIJ standards, but we don’t stop there. We test everything in-house under real-world conditions, ensuring that when it counts, your armor performs.
We simulate:
- Angled impacts
- Multiple-hit events
- Extreme temperatures
Tailored Protection
We custom build for:
- Patrol officers
- Tactical units
- Medics and EMTs
- Federal agencies
We take your role, environment, and threat level into account to create a personal body armor solution that actually works.
Body Armor Tech You Didn’t Know About
There’s more innovation in armor than you might think. Here are some of the hidden features we engineer into our gear:
- Ventilation panels that reduce heat buildup
- Antimicrobial liners that keep things fresh
- Trauma reduction backers to absorb blunt force energy
- Laser-cut MOLLE systems for lighter weight and better gear mounting
How Long Does Body Armor Last? Armor Lifespan, Maintenance & Storage Tips
Most manufacturers say body armor lasts five years. In reality, it depends on use, wear, and storage. Body armor has a finite service life due to wear, exposure to environmental factors, and the natural degradation of ballistic materials over time. Understanding these limitations is crucial for maintaining effective protection.
Soft Armor Lifespan
- Typical warranty: 5 years
- Expected service life: 5-7 years with proper care
- Factors affecting lifespan: exposure to moisture, improper storage, physical damage
Hard Armor Lifespan
- Typical warranty: 5-10 years (varies by material)
- Expected service life: 5-15 years depending on construction
- Factors affecting lifespan: impact damage, exposure to extreme temperatures, improper handling
Important: Body armor that has been struck by a bullet, even if it appears undamaged, should be immediately replaced. Hidden damage can compromise future protection.
U.S. Armor provides clear warranty information and replacement guidelines for all products. We also offer armor inspection services to help agencies maintain their protective equipment in optimal condition.
Extend the Life of Your Armor:
- Don’t store it in hot cars
- Never machine wash ballistic panels
- Regularly inspect for wear or delamination
- Store flat and dry
Your personal body armor is an investment. Take care of it, and it will take care of you.
Need to Replace Aging Body Armor?
Contact U.S. Armor to discuss replacement options and special pricing for department-wide updates.
What to Watch Out For When Buying Body Armor
Unfortunately, not all armor is created equal. Here are some red flags to avoid:
- No NIJ certification
- Untraceable serial numbers
- Suspiciously low prices
- No warranty or documentation
When in doubt, ask the manufacturer for testing data and compliance paperwork.
At U.S. Armor, transparency is part of our mission. We provide full documentation, serial tracking, and ballistic test results for every product.
Who Can Legally Purchase Body Armor?
Body armor regulations vary by jurisdiction, with certain restrictions in place at both federal and state levels. Understanding these legal considerations is essential before attempting to acquire protective equipment.
U.S. Armor Policy: U.S. Armor products are available exclusively to verified law enforcement agencies, military units, authorized security firms, and first responder departments. Civilians cannot purchase body armor directly from U.S. Armor.
Federal Regulations
- Convicted felons are prohibited from purchasing or possessing body armor under federal law (18 U.S.C. § 931)
- Using body armor during the commission of a violent crime or drug trafficking offense carries enhanced penalties
State-Specific Restrictions
Several states have enacted additional restrictions on body armor purchase and possession. These regulations vary significantly and may include:
- Face-to-face purchase requirements
- Professional use limitations
- Registration requirements
- Complete prohibition for civilians
U.S. Armor maintains strict verification protocols to ensure all products are sold only to authorized agencies and departments in compliance with all applicable laws and regulations.
Budget vs. Safety: What Should You Expect to Spend?
Armor is an investment in your life. Here’s a rough pricing breakdown:
- Entry-Level ($500–$800): Basic Level II/IIIA soft armor
- Mid-Range ($900–$1,500): Higher-end concealable or duty vests
- Premium ($1,500+): Rifle-rated plates, custom carriers, advanced tech
While the upfront cost may be higher, custom-fit and tested armor pays off in protection, comfort, and longevity.
U.S. Armor - Body Armor Frequently Asked Questions (FAQ)
1. What is body armor made of?
Most modern body armor is made from materials like Kevlar®, UHMWPE, ceramics, and steel. These materials are layered to absorb and disperse the energy from bullets or shrapnel.
2. Does body armor expire?
Yes, most body armor has a shelf life of around 5 years. However, it can last longer with proper care and storage. Always check the manufacturer’s expiration date and inspect your armor regularly.
3. Can civilians legally own body armor?
In most U.S. states, yes. Civilians can own body armor, though some states (like Connecticut) have restrictions on purchasing online. Felons are prohibited from owning it under federal law.
4. What's the difference between Level IIIA and Level III?
Level IIIA is soft armor designed to stop handgun rounds like .44 Magnum. Level III is hard armor meant for rifle rounds such as 7.62mm FMJ.
5. How do NIJ levels compare?
| NIJ Level | Armor Type | Stops These Threats |
| IIA | Soft | 9mm (lower velocity), .40 S&W |
| II | Soft | 9mm (higher velocity), .357 Magnum |
| IIIA | Soft | .357 SIG, .44 Magnum |
| III | Hard | 7.62mm FMJ (NATO), .308 Winchester |
| IV | Hard | .30-06 AP (armor-piercing rifle rounds) |
6. What is the difference between NIJ certification and compliance?
NIJ certification involves rigorous third-party testing and ongoing compliance verification through the Follow-up Inspection and Testing (FIT) program. “NIJ compliant” may indicate that a product meets the standard but hasn’t undergone the official certification process. All U.S. Armor products are fully NIJ certified, not just compliant.
7. How do I determine the correct size for body armor?
Proper sizing requires accurate measurements of chest, waist, and torso length. U.S. Armor provides detailed sizing guides and measurement instructions for all products. For department orders, we offer on-site fitting services to ensure each officer receives properly sized armor.
8. Can body armor stop all bullets?
No body armor cannot stop all threats. Protection is limited to the specific NIJ level and threats the armor is designed to defeat. Soft armor (Levels IIA, II, IIIA) stops handgun rounds but not rifles. Hard armor (Levels III, IV) can stop specific rifle threats but has limitations. Always select armor based on your specific threat assessment.
Have More Questions?
Our team of body armor experts is ready to answer your specific questions and provide guidance on selecting the right protection solutions.
Final Thoughts: What To Do Next
Now that you’re armed with the knowledge to choose the right body armor, it’s time to take the next step toward your safety. At U.S. Armor, we don’t just sell protection. We build it.
Whether you’re a first responder, tactical operator, or responsible civilian, we’re here to help you choose the right personal body armor that meets your needs—and exceeds expectations. Contact our team at U.S. Armor today for a personalized consultation and find the perfect protection tailored to your needs.
Ready to suit up? Browse our collection of NIJ-rated body armor and gear up with confidence!
Shop Body Armor by Category
U.S. Armor offers a comprehensive range of protective solutions designed specifically for law enforcement, military, and first responder applications. All products are 100% Made in the USA and backed by our commitment to quality and service.
Rifle Plates
NIJ-certified Level III and IV hard armor plates designed to defeat high-velocity rifle threats. Available in multiple cuts and configurations to meet specific operational requirements.
Carriers
Purpose-built carriers for both concealable and overt applications. Engineered for comfort, durability & optimal protection placement with options for various operational environments.
Tactical Vests
Comprehensive tactical systems designed for high-threat environments. Featuring modular attachment points, quick-release systems, and integration with both soft and hard armor components.
Ballistic Helmets
NIJ-certified head protection systems designed for tactical operations. Featuring advanced shell materials, modular rail systems, and integration with communication equipment.
Shields & Blankets
Mobile protection solutions for tactical operations and emergency response. Available in multiple sizes and protection levels to address various threat scenarios.
Soft Armor
NIJ-certified flexible armor panels designed to defeat handgun threats. Available in multiple configurations for various carrier systems and body types, including female-specific designs.
Ready to Equip Your Department?
Contact U.S. Armor to discuss department-wide procurement, custom solutions, and special pricing for agency orders.
Protecting Those Who Protect Us
At U.S. Armor, we understand that the equipment we manufacture isn’t just another piece of gear—it’s a critical life-saving system that officers and operators depend on in the most dangerous situations. Our commitment to quality, innovation, and service reflects the seriousness with which we approach this responsibility.
As a 100% American manufacturer, we take pride in supporting both the brave men and women who wear our armor and the American workers who craft it. Every stitch, every layer, and every component represents our dedication to providing the best possible protection for those who serve and protect our communities.
Important Note for Civilians: U.S. Armor products are available exclusively to verified law enforcement agencies, military units, authorized security firms, and first responder departments. We do not sell body armor to civilians under any circumstances.
Ready to Experience the U.S. Armor Difference?
Contact our team to discuss your department's protection needs and discover why agencies nationwide trust U.S. Armor.
